EXTRUSIONSTAR

Your aluminium profiles. Every stage covered.

From standard sections to bespoke profiles, we coordinate extrusion, finishing, fabrication and delivery through our trusted manufacturing network⁠—at highly competitive prices.

Long aluminium profiles behind a row of finished machined components cut from them

Aluminium Extrusion

Standard sections and bespoke profiles, sourced to your specification.

From tubes, angles and channels to complex bespoke sections, we source aluminium profiles to suit your product and application. Share your drawing, sketch or sample, together with your required alloy, temper, lengths and quantities. We match your requirements with the manufacturing partner best suited to the profile’s size, complexity and finishing needs.

Before commissioning a new die, we check our partners’ die libraries for a suitable existing section. Where new tooling is required, we coordinate die manufacture and first samples for your approval before the main production run. Your profiles can be supplied in mill finish or with coating and machining arranged as part of the same order.

  • Standard sections and bespoke profiles
  • Existing die searches to help reduce tooling costs and lead times
  • New die and sample coordination
  • Alloy, temper, tolerances and lengths reviewed against your requirements
  • Finishing, fabrication and delivery managed through one contact
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Freshly extruded aluminium profiles on a cooling table
  • Stacks of aluminium billets in a yard

    Billet Stock

  • Racks of profiles entering an ageing oven

    Ageing Oven

  • A range of complex custom aluminium profiles

    Custom Profiles

Machining & Fabrication

Profiles prepared for your next stage of assembly.

Reduce the work needed after delivery by having your profiles cut and machined as part of the same order. Depending on your drawing and the selected partner’s capabilities, we can coordinate cutting to length, mitre cutting, drilling, milling, tapping, laser cutting and component assembly.

We review the required operations, dimensions, tolerances and finish with our partners to agree a suitable production sequence. This includes considering which operations should take place before or after coating and which surfaces need protection. From a simple fixing hole to a machined component, you have one point of contact for extrusion, fabrication and delivery.

  • Cutting to length and mitre cutting
  • CNC drilling, milling and tapping
  • Laser-cut openings and features where suitable
  • Component preparation and assembly
  • Machining and finishing coordinated to your drawing
Get A Quote
A long aluminium profile on a CNC machining centre
  • Profiles cut to length and a mitred frame

    Cut To Length

  • Box profiles with laser cut openings

    Laser Cut

  • An assembled aluminium frame and a hinged component

    Assembly

Design & Tooling

Review your profile and explore existing tooling before investing in a new die.

Whether you have a finished technical drawing, an early sketch or a physical sample, we help move your requirements towards a production-ready specification. Working with our manufacturing partners, we coordinate a review of the section geometry, wall thicknesses, tolerances, alloy and intended finish to identify points that may affect extrusion or subsequent processing.

We also search our partners’ die libraries for an existing profile that could meet your needs. A suitable match may avoid the cost and lead time of new tooling. If a bespoke die is needed, we coordinate technical feedback, agreed drawing revisions and first samples, keeping you involved in the decisions before production proceeds.

  • Drawing, sketch and sample review
  • Extrudability feedback from manufacturing partners
  • Existing die searches and profile comparisons
  • Coordination of agreed design revisions and new tooling
  • First-sample review and customer approval
Get A Quote
Shelves of extrusion dies in a die store
  • A profile sample and callipers beside a drawing on screen

    Design Review

  • A new extrusion die being machined on a CNC mill

    New Dies

  • A profile sample being measured with callipers against its drawing

    Sample Check

Powder Coating

Your specified colour and finish, at highly competitive prices.

Give your aluminium profiles the appearance and surface protection your application requires. Through our trusted manufacturing network, we source powder coated profiles in specified RAL colours, with matt, satin, gloss and textured options subject to availability. We offer highly competitive pricing, particularly when extrusion and coating are coordinated within one order.

Tell us where the profiles will be used, your preferred colour and finish, and any coating requirements shown on your specification. We coordinate these details with the selected partner, including preparation, coating and relevant inspection requirements. Where colour or texture is particularly important, we can arrange a finish sample for approval before production.

  • Specified RAL colours and a choice of surface finishes
  • Coating requirements reviewed for the intended application
  • Colour and finish sample coordination
  • Partner inspection reports reviewed before dispatch
  • Protective packing to help preserve the finished surfaces
Get A Quote
A batch of green powder coated profiles leaving the curing oven
  • Bundles of profiles in red, yellow, blue, green and white on a rack

    Finished Batches

  • Textured, smooth and metallic powder coated profiles side by side

    Finish Types

  • Coating thickness being measured on an anthracite profile

    Thickness Check

Wood Finish

The appearance of timber, with the practical benefits of aluminium.

Achieve a timber-style appearance with aluminium profiles finished in a choice of woodgrain patterns and tones. The pattern is transferred onto a prepared powder coated base, creating a decorative finish suited to applications such as screening, fencing, pergolas and architectural profiles.

We help coordinate the profile, base coating and woodgrain selection through our trusted manufacturing network, with highly competitive pricing. Share your preferred appearance or a reference sample, and we can arrange available finish options for review. Pattern, tone and suitability for the intended use are agreed before production, with packing planned to protect the decorative surfaces during transport.

  • A choice of woodgrain patterns and colour tones
  • Finish selection based on your reference and application
  • Sample coordination before production
  • Cutting and machining arranged where required
  • Finished profiles packed and delivered to your site
Get A Quote
Aluminium profiles in oak and walnut woodgrain finishes, cut to show their cross-sections
  • Oak woodgrain aluminium window and patio door frames

    Windows And Doors

  • Walnut woodgrain slatted fence and gate with anthracite posts

    Fencing And Gates

  • Anthracite pergola with light oak woodgrain roof louvres

    Pergolas

Packaging & Delivery

Protected for the journey. Delivered to your site.

Long aluminium profiles need packing that suits their dimensions, finish and transport route. We coordinate appropriate protection with our partners, which may include interleaving, wrapping, edge protection, strapped bundles, pallets or timber crates, depending on the order.

Delivery is planned around the shipment size and destination, using container or truck transport as appropriate. We confirm the delivery address, site access and unloading arrangements with you and coordinate dispatch and shipment updates. Packing, bundle identification and delivery requirements are agreed as part of the order, so you can plan for the arrival of your profiles.

  • Packing suited to profile length, finish and transport route
  • Protective wrapping, separators and edge protection as required
  • Bundle identification and labelling to agreed requirements
  • Container and truck delivery coordination
  • One contact for dispatch updates and delivery arrangements
Get A Quote
Bundles of aluminium profiles being loaded into a shipping container
  • Wrapped and crated bundles of profiles in a warehouse

    Protective Packing

  • An overhead crane lifting a bundle of profiles

    Handling

  • A forklift loading profile bundles onto a curtain-sided truck

    Truck Delivery

Ready To Start Your Project?

Tell us the profile, finish and quantity you need, and we'll find the right partner for it.